Universal Torque Wrench Calibration Machine (UTWCM)

Automatic Operations

The automated version of the UTWCM uses the AWS Kepler 4 Software to control the calibration for type 2 click type torque wrenches. The operations are performed automatically, with the user only needing to adjust the torque wrench when required by the chosen standard.

You can read about the benefits of automated operation for your torque calibration setup here.

Automatic Display Setting

When using the automated version of the Universal Torque Wrench Calibration Machine for calibrating a type 2 click type torque wrench, the target torque, upper limit, lower limit, units of measure, direction of operation and speed of operation are set automatically based on the selected information in Kepler 4.

Calibrate All Brands and Types of Hand Torque Wrenches

Our independence from torque wrench manufacturers and detailed knowledge of the marketplace, has enabled us to develop this truly Universal Torque Wrench Calibration Machine, able to calibrate any hand torque wrench regardless of manufacturer, type or class.

The torque wrench calibrator is able to calibrate manually operated Click, Cam and Indicating type torque wrenches.

The long cross bed travel on the calibrator allows for easy tool alignment and for cam type torque wrenches to be calibrated on the machine.

To accommodate torque wrenches with fixed heads, the torque transducer mounts in our carriages can be rotated 360° in steps of 30°.n steps of 30°.

Minimal Operator Input

With the calibration procedure and digital setup of the automated Universal Torque Wrench Calibration Machine being controlled by Kepler 4, the operator input required to complete the calibration is minimal. This minimises the risk of operator error in the calibration procedure, improving the repeatability of the calibration.

Automatic data entry from the Professional Transducer Display into Kepler 4 eliminates possible operator data entry errors.

The automatic speed control feature of the automated Universal Torque Wrench Calibration Machine ensures compliance with the ISO 6789:2017 standard.

The automatic limits setting of the automated Universal Torque Wrench Calibration Machine reduces the risk of damage to the torque wrench or calibration equipment due to incorrect operator input.

Comply to International or In-House Standards

The microcontroller ensures the torque wrench calibrator adheres to the minimum target torque approach times for the capacity of the torque tool being calibrated, as required by the ISO 6789:2017 international standard for manual torque tools.

Available in 3 Ranges

The Universal Torque Wrench Calibration Machine is available in 500Nm, 1500Nm and 3000Nm ranges. Each range can be supplied with automated operation or semi - automated operation to meet your requirements.

Bench Mounted or Free Standing

The 500Nm version of the Universal Torque Wrench Calibration Machine is desktop / bench mounted for space saving, whilst the 1500Nm and 3000Nm versions are free standing.

The torque display is height adjustable to allow it to fit in with your surroundings.

Consistency In Every Operation

The automated, powered operation of the calibrator provides consistent and repeatable operation every time, allowing for your torque readings to be a more accurate representation of a tool's performance.

In a test of repeatability, three different torque wrenches were operated ten times by hand, and ten times by the UTWCM, with careful emphasis placed on ensuring the drive position of the torque wrench compared to the torque transducer interface remained consistent between the tests.

The mean torque reading was then calculated using the ten results from each method of operation, with a deviation from the mean torque reading being calculated for each result. A range of this deviation is then calculated, with smaller deviations signifying more consistent results. 

33% Faster Operation

Due to the automated operation of the torque wrench calibrator, typical torque wrench calibration time to ISO 6789:2017 is only 60 minutes, 33% faster than manual methods.

Due to the potential for faster throughput of torque wrenches through your laboratory, Return on Investment can be as short as just 7 months!*

* Based on approximate cost of Semi-Automated UTWCM, 6 calibrations per day, £60/hour hourly rate

Easy Controls

The handheld pendant controller allows for the torque wrench calibrator to run via semi-automated operation at the press of a button.

The jog joystick eases the quick setting up of individual wrenches within the torque wrench calibrator.

The automated and semi-automated versions of the Universal Torque Wrench Calibration Machine detect a first peak signal for setting type wrenches, stopping the tool and returning to zero automatically.

The dial on the handheld pendant controller allows the user to have accurate control of force applied and operation speeds in semi-automated operation to maintain compliance with ISO 6789:2017.

Reduce Parasitic Forces

The Universal Torque Wrench Calibration Machine places special emphasis on the minimisation of parasitic forces applied to the handle of the torque wrench during a tool's calibration, increasing the accuracy of your results.

During operation, the handle of the torque wrench is held in a position such as it would be in general use in the field.

Simple Operation

The Universal Torque Wrench Calibration Machine is designed to simplify the process of completing torque wrench calibrations to ISO 6789:2017, making it far easier to fill the gaps left by staff annual leave or sickness and continue the fast throughput of torque wrenches through your laboratory.

The torque wrench calibrator works with the Professional Transducer Display to run automatically for setting type wrenches, reducing necessary operator input, effort and skill.

A manual and prompt cards are provided with the calibrator to aid technicians.

AWS staff can guide you through the setup process, as well as first time use to ensure you can get up and running quickly.

AWS Torque Transducers or Your Existing mV/V Transducers

The highly accurate AWS Intelligent In-Line Torque Transducers are used with the Universal Torque Wrench Calibration Machine. They have inbuilt instrumentation to eliminate connecting cable influence, and come in optimised torque ranges to remove the need to change transducers mid torque wrench calibration.

The AWS Intelligent In-Line Torque Transducers can be interchanged between the AWS Universal Torque Wrench Calibration Machine and Universal Torque Screwdriver Calibration Machine, meaning you don't need to buy two torque transducers of the same range when creating your torque tool calibration facility.

Alternatively, the AWS Intelligent Instrumented Transducer Cable allows you to convert your current mV/V transducers from any manufacturer into truly intelligent digital transducers to be used with the torque wrench calibrator.

Clockwise and Counter Clockwise Operation

The Universal Torque Wrench Calibration Machine can be operated in both the clockwise and counter clockwise directions, allowing for dual direction calibrations of a variety of torque wrenches on the machine.

Low Maintenance, Reliable and Quiet

The ISO 6789:2017 compliant Universal Torque Wrench Calibration Machine peaks at just 55dB during calibration and needs little maintenance to run reliably so you can keep your technicians focussed on performing calibrations.